From Selecting to Making: When Architects Become Material Producers

Published: August 25, 2026
By Daniela Andino (Adapted and Expanded for ArchDaily)

From Selecting to Making: When Architects Become Material Producers

Main Facts

In contemporary architecture, the traditional workflow dictates that designers act as passive consumers of a pre-packaged global supply chain. Architects browse catalogues, compare product properties, evaluate carbon offsets on paper, and specify finishes manufactured thousands of miles away. However, a pioneering cohort of forward-thinking architectural practices is aggressively dismantling this paradigm. They are stepping outside the traditional boundary of the drafting table to become active material producers, formulators, and cultivators.

From Selecting to Making: When Architects Become Material Producers

Firms such as Material Cultures, BC architects & studies (alongside its specialized spin-offs BC materials and BC studies), and Studio Ossidiana are reshaping the built environment. Instead of merely selecting materials, these practices are inventing them from scratch. Their raw palettes are radical in their locality: hemp crops harvested from dedicated regional farms, earth excavated directly from nearby construction sites, and waste-stream derivatives such as agricultural by-products, crushed construction debris, discarded seashells, and local mineral pigments.

From Selecting to Making: When Architects Become Material Producers

By synthesizing material research with processing, digital prototyping, fabrication, and on-site assembly, these architectural practices are reclaiming ownership over the entire lifecycle of a building. They are no longer just designing spaces; they are defining the physical substances that constitute them. This evolution represents a profound shift in professional agency, proving that the future of sustainable architecture relies as much on biochemistry and agricultural policy as it does on geometry and computer-aided design.

From Selecting to Making: When Architects Become Material Producers

Chronology: The Evolution of the Movement

The transformation of architects from specification-writers to primary manufacturers did not happen overnight. It has evolved through a decade of targeted experimentation, trial-and-error prototyping, and systemic restructuring of how design practices operate.

From Selecting to Making: When Architects Become Material Producers
  • Circa 2010s – The Genesis of In-House Research: BC architects begins as a traditional design practice in Belgium, quickly realizing that conventional commercial building materials are fundamentally unsustainable and disconnected from local ecologies. They initiate small-scale material experiments using local earth and waste streams.
  • 2019 – Margent Farm and the Rise of Bio-Based Building: Practice Architecture collaborates with researchers to launch Material Cultures. Together, they cultivate 20 acres of hemp in Cambridgeshire, UK, leading directly to the conception and construction of the Flat House. This marks a pivotal milestone: architecture directly tied to agricultural production cycles.
  • 2020–2022 – Institutionalizing Production: BC architects formalizes its material research by launching BC materials, turning an experimental workshop into a recognized manufacturer of compressed earth blocks, plasters, and rammed-earth wall mixtures. Concurrently, Studio Ossidiana pioneers its Lively Materials and Petrified Carpets exhibitions, redefining concrete through novel aggregate compositions.
  • 2023–2025 – Scaling Up to Civic and Public Infrastructure: Projects like Regional House Edeghem and the Art Pavilion M in Almere demonstrate that handmade, locally produced materials can scale beyond single-family homes into public infrastructure. More than 150 volunteers and community members are trained to build structural arches and hempcrete envelopes.
  • 2026 – Cross-Disciplinary Collaborations and the Industrial Shift: Projects like the Lot 8 Design and Research Laboratory (a collaboration between BC architects & studies, Assemble, and Atelier LUMA) showcase the maturation of the movement. Here, BC materials acts purely as an external material manufacturer for other design teams, proving that material-production startups born from architectural firms can successfully feed the broader construction market.

Supporting Data & Case Studies

Moving from a small laboratory sample to an inhabited building introduces massive challenges regarding structural performance, material consistency, and regulatory compliance. The following projects illustrate how these studios have successfully bridged the gap between laboratory testing and large-scale architectural execution.

From Selecting to Making: When Architects Become Material Producers

1. Flat House at Margent Farm (Cambridgeshire, UK)

  • Practices: Practice Architecture + Material Cultures
  • The Material: Industrial hemp grown across 20 acres of the project’s site.
  • The Innovation: The team engineered a prefabricated bio-based construction system. The hemp is processed off-site into rigid, highly insulating wall and roof panels, and coated with a novel hemp-fibre exterior cladding.
  • The Impact: The entire structural enclosure was raised on-site in a mere two days, radically minimizing transport emissions and locking atmospheric carbon directly into the building fabric.

2. Regional House Edeghem (Belgium)

  • Practice: BC architects & studies
  • The Materials: Locally excavated subsoil and regionally sourced agricultural hemp waste.
  • The Innovation: BC materials produced approximately 19,000 compressed-earth blocks during a rigorous three-week workshop. These blocks were used to build load-bearing structural arches, while 312 square meters of custom hempcrete insulate the roof and facade.
  • The Impact: The project mobilized over 150 community volunteers, transforming material production into a vehicle for public education, community bonding, and hands-on skill transfer.

3. Art Pavilion M and Petrified Carpets (Almere, Netherlands)

  • Practice: Studio Ossidiana
  • The Materials: Custom cement, horticultural sand, local pigments, and regional seashells.
  • The Innovation: Dubbed "Surf and Turf Terrazzo," Studio Ossidiana reformulated traditional concrete by altering aggregate proportions. By substituting standard industrial stones with locally foraged shells and agricultural by-products, they created an expressive, tactile material vocabulary.
  • The Impact: The resulting surfaces possess distinct color gradations and organic textures, proving that structural binders can be customized to reflect the specific natural history of a site.

Official Responses and Theoretical Perspectives

The shift toward architects acting as producers has generated significant discourse within the broader architectural community, touching on economics, politics, and professional ethics.

From Selecting to Making: When Architects Become Material Producers

George Massoud of Material Cultures emphasizes that designing with alternative materials requires looking far beyond the immediate construction site:

From Selecting to Making: When Architects Become Material Producers

"Developing alternative materials requires understanding the ecosystem around them and the political economy that supports it. This includes where resources come from, who processes them, and how they reach construction."
Massoud argues that true ecological architecture cannot exist without radically reshaping supply chains to empower regional laborers, farmers, and local fabricators.

From Selecting to Making: When Architects Become Material Producers

Ken De Cooman and the team at BC architects view their multifaceted operational model—divided into architectural design (BC architects), academic research (BC studies), and manufacturing (BC materials)—as a necessary rebellion against hyper-standardized industrial building monopolies. By standardizing bespoke earth and waste-stream mixtures, they aim to make sustainable, hyper-local materials legally certifiable and commercially viable for mainstream contractors.

From Selecting to Making: When Architects Become Material Producers

The Architectural Historian’s Perspective: Critics and theorists note that this movement mirrors the Arts and Crafts philosophy of the 19th century, adapted for a 21st-century ecological crisis. By bridging the chasm between hand-crafted material production and digital fabrication, these firms are restoring a lost tactile intelligence to the profession.

From Selecting to Making: When Architects Become Material Producers

Implications for the Future of Architecture

As the building industry grapples with its massive carbon footprint and the depletion of virgin sand, timber, and aggregate reserves, the model pioneered by Material Cultures, BC, and Studio Ossidiana points toward a necessary industry transformation.

From Selecting to Making: When Architects Become Material Producers
  1. Redefining the Architect’s Legal and Professional Liability: When an architect formulates their own concrete or hempcrete mix, the traditional boundaries of liability shift. Architects must become fluent in material science, chemistry, and structural engineering codes to ensure their proprietary mixes meet building safety regulations.
  2. Decentralizing the Supply Chain: Instead of relying on global trade routes vulnerable to geopolitical shocks, localized production loops mean that a building’s material supply chain can be sourced within a 50-mile radius. Excavated dirt from a foundation pit can immediately become the compressed blocks for the superstructure.
  3. Educational Reform in Architecture Schools: Architectural education must evolve. Studios can no longer operate in a vacuum where materials are treated as infinite, weightless digital textures in rendering software. Curricula must integrate material science labs, agricultural literacy, and hands-on fabrication workshops.
  4. The Rise of the Architect-Manufacturer: As demonstrated by BC materials supplying external projects like Lot 8 alongside Assemble and Atelier LUMA, material research can transform into a viable commercial enterprise. Architects who successfully innovate sustainable materials can spin off manufacturing arms, creating new economic models for design practices.

Ultimately, when architects cross the threshold from selecting materials to making them, they transcend the role of mere stylists. They become stewards of the earth, engaging directly with the ecological, political, and material realities of our time to craft a truly regenerative built environment.

From Selecting to Making: When Architects Become Material Producers

This article is part of the ArchDaily Topic: The Architecture of Craft: Handmade Stories in a Digital Age.

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